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Devices Ultrasonic metal atomizers ATO Sparq

ATO Sparq

AI-powered ultrasonic metal powders atomizer

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Product information

ATO Sparq is an AI-powered ultrasonic metal powder atomizer for on-demand production of high-quality spherical powders for Additive Manufacturing and powder metallurgy. Multi-frequency PSD control, modular melting, and remote operation enable fast setup, repeatable results, and scalable multi-atomizer production

ATO Sparq min

Make Spherical High-Quality Metal Powders Yourself

Produce powders with high sphericity, excellent flowability and controlled Particle Size Distribution tuned to your target AM process. ATO Sparq supports both reactive and non-reactive alloys while maintaining low oxygen content for consistent printing performance.

ATO metal powder SEM

Compact self-sufficient metal atomizer

Designed as a compact, self-sufficient system for labs and production environments. ATO Sparq delivers advanced powder-making capabilities with a minimal footprint and reduced infrastructure requirements.

Footprint

Expand material capabilities with interchangable Modules

ATO Sparq is built on a modular architecture to adapt to different feedstock types and melting needs. Configure the system with feeding options and melting modules (TIG, induction, plasma) to process a wide range of alloys and achieve stable, high-quality atomization.

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IMS 2025

User-Friendly Interface and Software

Intuitive touchscreen control with AI-guided parameter setup helps users start quickly, even with completely new alloys. Remote control and process monitoring allow one operator to supervise multiple devices and keep production consistent across runs.

Panel ATO 2025

Sustainable & cost saving Metal Powder Production

Produce exactly the batch size you need and avoid purchasing tens or hundreds of kilograms to qualify a new material. ATO Sparq enables recycling of in-house feedstock and scrap into new powder, reducing waste and overall production costs.

Versatile Material Compatibility

From standard AM alloys to exotic chemistries, ATO Sparq processes reactive and non-reactive metals. Modular melting and AI-guided setup stabilize atomization for new materials.

Check atomized alloys
  1. 1
    H
    Hydrogen
    1.008
  2. 2
    He
    Helium
    4.0026022
  3. 3
    Li
    Lithium
    6.94
  4. 4
    Be
    Beryllium
    9.01218315
  5. 5
    B
    Boron
    10.81
  6. 6
    C
    Carbon
    12.011
  7. 7
    N
    Nitrogen
    14.007
  8. 8
    O
    Oxygen
    15.999
  9. 9
    F
    Fluorine
    18.9984031636
  10. 10
    Ne
    Neon
    20.17976
  11. 11
    Na
    Sodium
    22.989769282
  12. 12
    Mg
    Magnesium
    24.305
  13. 13
    Al
    Aluminium
    26.98153857
  14. 14
    Si
    Silicon
    28.085
  15. 15
    P
    Phosphorus
    30.9737619985
  16. 16
    S
    Sulfur
    32.06
  17. 17
    Cl
    Chlorine
    35.45
  18. 18
    Ar
    Argon
    39.9481
  19. 19
    K
    Potassium
    39.09831
  20. 20
    Ca
    Calcium
    40.0784
  21. 21
    Sc
    Scandium
    44.9559085
  22. 22
    Ti
    Titanium
    47.8671
  23. 23
    V
    Vanadium
    50.94151
  24. 24
    Cr
    Chromium
    51.99616
  25. 25
    Mn
    Manganese
    54.9380443
  26. 26
    Fe
    Iron
    55.8452
  27. 27
    Co
    Cobalt
    58.9331944
  28. 28
    Ni
    Nickel
    58.69344
  29. 29
    Cu
    Copper
    63.5463
  30. 30
    Zn
    Zinc
    65.382
  31. 31
    Ga
    Gallium
    69.7231
  32. 32
    Ge
    Germanium
    72.6308
  33. 33
    As
    Arsenic
    74.9215956
  34. 34
    Se
    Selenium
    78.9718
  35. 35
    Br
    Bromine
    79.904
  36. 36
    Kr
    Krypton
    83.7982
  37. 37
    Rb
    Rubidium
    85.46783
  38. 38
    Sr
    Strontium
    87.621
  39. 39
    Y
    Yttrium
    88.905842
  40. 40
    Zr
    Zirconium
    91.2242
  41. 41
    Nb
    Niobium
    92.906372
  42. 42
    Mo
    Molybdenum
    95.951
  43. 43
    Tc
    Technetium
    98
  44. 44
    Ru
    Ruthenium
    101.072
  45. 45
    Rh
    Rhodium
    102.905502
  46. 46
    Pd
    Palladium
    106.421
  47. 47
    Ag
    Silver
    107.86822
  48. 48
    Cd
    Cadmium
    112.4144
  49. 49
    In
    Indium
    114.8181
  50. 50
    Sn
    Tin
    118.7107
  51. 51
    Sb
    Antimony
    121.7601
  52. 52
    Te
    Tellurium
    127.603
  53. 53
    I
    Iodine
    126.904473
  54. 54
    Xe
    Xenon
    131.2936
  55. 55
    Cs
    Cesium
    132.905451966
  56. 56
    Ba
    Barium
    137.3277
  57. 72
    Hf
    Hafnium
    178.492
  58. 73
    Ta
    Tantalum
    180.947882
  59. 74
    W
    Tungsten
    183.841
  60. 75
    Re
    Rhenium
    186.2071
  61. 76
    Os
    Osmium
    190.233
  62. 77
    Ir
    Iridium
    192.2173
  63. 78
    Pt
    Platinum
    195.0849
  64. 79
    Au
    Gold
    196.9665695
  65. 80
    Hg
    Mercury
    200.5923
  66. 81
    Tl
    Thallium
    204.38
  67. 82
    Pb
    Lead
    207.21
  68. 83
    Bi
    Bismuth
    208.980401
  69. 84
    Po
    Polonium
    209
  70. 85
    At
    Astatine
    210
  71. 86
    Rn
    Radon
    222
  72. 87
    Fr
    Francium
    223
  73. 88
    Ra
    Radium
    226
  74. 104
    Rf
    Rutherfordium
    267
  75. 105
    Db
    Dubnium
    268
  76. 106
    Sg
    Seaborgium
    269
  77. 107
    Bh
    Bohrium
    270
  78. 108
    Hs
    Hassium
    269
  79. 109
    Mt
    Meitnerium
    278
  80. 110
    Ds
    Darmstadtium
    281
  81. 111
    Rg
    Roentgenium
    282
  82. 112
    Cn
    Copernicium
    285
  83. 113
    Nh
    Nihonium
    286
  84. 114
    Fl
    Flerovium
    289
  85. 115
    Mc
    Moscovium
    289
  86. 116
    Lv
    Livermorium
    293
  87. 117
    Ts
    Tennessine
    294
  88. 118
    Og
    Oganesson
    294

Take control over powder particle size

Multi-frequency ultrasonic operation enables tunable powder size ranges for multiple AM technologies and powder applications. Select the frequency module to target the PSD your process needs, from fine LPBF fractions to coarser ranges for DED and other routes.

ATO METAL POWDER PRODUCTION SUITE

The ATO Metal Powder Production Suite provides a complete, integrated solution for producing and managing metal powders. Featuring ultrasonic metal atomization technology combined with systems for casting, powder sieving, ultrasonic cleaning of components, and material handling, this suite ensures efficient production at every stage.

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