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Blog Ultra-fine Titanium metal powder produced with new ULTRA FREQUENCY SYSTEM for Additive Manufacturing

Ultra-fine Titanium metal powder produced with new ULTRA FREQUENCY SYSTEM for Additive Manufacturing

The race for innovation in Additive Manufacturing has a new front-runner: the ULTRA FREQUENCY SYSTEM —an advanced module for the ATO ultrasonic atomization platform, designed to meet the growing demand for ultra-fine metal powders.


Traditionally, metal powders in the 20–120 µm range served most AM needs. However, as new applications in microfabrication, biomedical implants, and aerospace call for even finer resolutions, the ATO Lab Plus ecosystem has evolved. With the release of the ULTRA FREQUENCY SYSTEM, it’s now possible to consistently produce metal powders with a targeted particle size of approximately 25 μm—unlocking possibilities that were previously out of reach.

Titanium ultra fine metal powder production on ATO Lab Plus ultrasonic metal atomizer

Unlocking new applications with fine metal powders

By integrating the ULTRA FREQUENCY SYSTEM into the ATO Lab Plus, users can now produce ultra-fine titanium powder—on-demand, in-house, and tailored to their specifications. This capability is ideal for applications requiring high precision, excellent flowability, and fine resolution, such as:

  • Medical and dental Additive Manufacturing
  • Aerospace and defense lightweight structures
  • High-performance automotive components
  • Advanced research and alloy development
  • Micro-scale and high-detail AM processes


Ultra-fine Titanium metal powder produced on ATO Lab Plus
Ultra-fine Titanium metal powder produced on ATO Lab Plus x100
Ultra-fine Titanium metal powder produced on ATO Lab Plus
Ultra-fine Titanium metal powder produced on ATO Lab Plus x1000

Make ultra fine Titanium metal powders

ATO now offers four ultrasonic frequency ranges—ULTRA, HIGH, STANDARD, and LOW—each optimized for specific AM technologies. The new ULTRA frequency delivers ultra-fine powders (~25 μm), ideal for Additive Manufacturing. This expanded range enables precise control over Particle Size Distribution, supporting everything from micro-scale AM to bulk powder metallurgy, all within a single flexible system.

Get Ultra-fine Titanium material report

This report delivers comprehensive material data for titanium metal powder atomized from wire using the ATO Lab Plus ultrasonic metal atomizer and ULTRA FREQUENCY SYSTEM. The process highlights the system’s precision in converting Ti wire into uniform, spherical powder—ideal for advanced Additive Manufacturing and beyond.

Review particle morphology to understand how ATO ultrasonic metal atomization technology sets a new standard for metal powder solutions tailored to reactive and high-temperature alloys.

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