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Zero-waste dental alloy metal powder recovery from the 3D printing prosthetic scrap

Materials Medical

In contemporary manufacturing, there's a growing emphasis on reducing material losses during production processes. Through process optimization and the implementation of newer improvements, companies are actively working to minimize such losses. The ultimate goal for every manufacturing entity is to establish a closed material circulation within their processes, where all process and post-process waste is effectively reused.

Atomized Magnesium WE43 Alloy Metal Powder for Additive Manufacturing

Materials Aerospace & aviation

In the dynamic field of Additive Manufacturing, the continuous search for materials that offer exceptional strength, durability, and lightweight characteristics is fundamental.Our recent work involves the atomization of magnesium Mg-4Y-3RE-Zr (WE43) alloy using the ATO Induction Melting System module.This process utilized material in rod form, supplied through the ATO Single Rod Feeding System, highlighting the system's capability to handle specific material forms efficiently for high-quality metal powder production.

Revolutionizing magnesium metal powder production with Ultrasonic Metal Atomization

Materials Additive Manufacturing

The demand for metallic magnesium powders in the 10-100 µm range is surging, fueled by innovations in the automotive, aerospace, and electronics industries. These magnesium metal powders are essential for applications requiring lightweight materials with a high strength-to-weight ratio. Magnesium's low density and excellent mechanical properties make it ideal for manufacturing lighweight components in 3D metal printing, Additive Manufacturing, powder metallurgy and other processes.

Unlocking the Potential of Niobium Powder in Cold Spray & HVOF Technologies

Materials Coatings

Niobium metal powder is creating new opportunities in Cold Spray and High-Velocity Oxygen Fuel (HVOF) technologies. By utilizing ultrasonic metal atomization, manufacturers can achieve high-quality niobium powder with exceptional purity, sphericity, and optimal particle size. These features make niobium powder ideal for producing durable, corrosion-resistant coatings, which are highly beneficial in demanding industries such as aerospace and energy. This cutting-edge approach ensures high-performance surface applications that meet the evolving needs of these sectors.

Superior quality gold spherical metal powder production with Ultrasonic Metal Atomization

Materials Jewelry

Learn about process of manufacturing premium gold powder through ultrasonic atomization, a cutting-edge technique that transforms molten gold into fine, spherical particles with high purity and consistent size distribution. This method is optimized for applications in high-performance industries, including electronics, jewelry, and Additive Manufacturing, ensuring the production of top-quality gold powder with unparalleled material properties and efficiency.

Aluminum zero-waste metal powder production for Additive Manufacturing

Materials Additive Manufacturing

As we move toward a more sustainable future, recycling and zero-waste processes are critical components of the circular economy. By transforming metal scraps in any form—whether from CNC machining, granulates, or irregularly shaped materials—into high-quality, reusable materials, we’re not only enhancing our technological capabilities but also supporting global sustainability goals. These innovations align with international economic objectives set at global summits, addressing both environmental and industrial needs.

Optimizing ultrasonic atomization of pure Copper and it's Alloys for Additive Manufacturing applications

Materials Metallurgy

The aim of our research was to optimize the ultrasonic atomization process of pure copper and its alloys. In this case study, we present the path of research and development (R&D) activities that we followed to achieve excellent atomization results, ensuring a high yield of perfectly spherical powder suitable for use in additive manufacturing technologies. To atomize scraps of pure copper sourced from production processes, we employed our innovative induction melting system module. By utilizing the phenomenon of magnetic induction, we melted the metal and, through a controlled pressure difference in the chamber, dosed successive portions of the molten material onto the ultrasonic system platform. This setup enabled the atomization phenomenon, producing perfectly spherical powders through ultrasound. Our study highlights the optimizations permanently implemented in our device to enhance the efficiency of the atomization process. These advancements have contributed to significant improvements in yield, precision, and quality, making the process more suitable for industrial applications. 

Producing spherical Niobium metal powder and High-Entropy Alloys with Ultrasonic Atomization

Materials Additive Manufacturing

Niobium metal powders are gaining momentum in advanced manufacturing, particularly in Additive Manufacturing (AM), due to their exceptional thermal stability, corrosion resistance, and superconducting properties. These attributes make niobium an excellent choice for high-performance components in aerospace, energy, medical, and electronics industries.Furthermore, niobium is increasingly used in high-entropy alloys (HEAs) — complex material systems designed for structural integrity under extreme conditions. For researchers and developers working on HEAs or reactive alloy systems, the ability to produce high-purity niobium powder in-house is a game-changer.To showcase this capability, we have produced high-quality niobium metal powder using the ATO Lab Plus ultrasonic atomizer equipped with the Single Rod Feeding System (SRFS). This demonstration highlights the precision, consistency, and material flexibility of ATO ultrasonic metal atomization technology.

Ultra-fine Titanium metal powder produced with new ULTRA FREQUENCY SYSTEM for Additive Manufacturing

Materials Additive Manufacturing

The race for innovation in Additive Manufacturing has a new front-runner: the ULTRA FREQUENCY SYSTEM —an advanced module for the ATO ultrasonic atomization platform, designed to meet the growing demand for ultra-fine metal powders.Traditionally, metal powders in the 20–120 µm range served most AM needs. However, as new applications in microfabrication, biomedical implants, and aerospace call for even finer resolutions, the ATO Lab Plus ecosystem has evolved. With the release of the ULTRA FREQUENCY SYSTEM, it’s now possible to consistently produce metal powders with a targeted particle size of approximately 25 μm—unlocking possibilities that were previously out of reach.

Titanium Grade 5 atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Titanium Grade 5 powder atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the Titanium Grade 5 Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Stainless Steel 316L atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Stainless Steel 316L powder atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the Stainless Steel Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Inconel 625 atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Inconel 625 powder atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the Inconel 625 Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Aluminum 4047 atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Aluminum 4047 powder atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the Aluminum 4047 Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Magnesium WE43 - ATO Material Report

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Magnesium (WE43) powder atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the Magnesium (WE43) Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Nickel-based superalloy atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of nickel-based superalloy powder atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the nickel-based superalloy Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Magnesium ZX00 Metal Powder Material Report from ATO Induction Melting System

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Magnesium (ZX00) powder atomized with ATO Induction Melting System module for ATO Lab Plus ultrasonic metal atomizer.Access the Magnesium (ZX00) Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Niobium atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis and SEM images of Niobium powder atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the Niobium Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Gold (Au) ultrasonic atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Gold metal powder atomized with our ATO Lab Plus ultrasonic metal atomizer on Induction Melting System module.Access the Au Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Haynes® 282® atomized metal powder analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Haynes® 282® atomized with our ATO Lab Plus ultrasonic metal atomizer.Access the Haynes® 282® Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Aluminum 4047 metal powder atomized on IMS

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Aluminum 4047 powder atomized with our ATO Induction Melting Sysytem ultrasonic metal atomizer on HIGH ultrasonic frequency module.Access the Aluminum 4047 Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Aluminum 6060 metal powder atomized on IMS

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Aluminum 6060 powder atomized with our ATO Induction Melting Sysytem ultrasonic metal atomizer.Access the Aluminum 6060 Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Pure copper metal powder atomized on IMS analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Pure Copper powder atomized on ATO Induction Melting Sysytem ultrasonic metal atomizer.Access the Copper Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Copper metal powder atomized from scrap on IMS analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Copper powder atomized in scrap form on ATO Induction Melting Sysytem ultrasonic metal atomizer with crucible melting method.Access the Copper Scrap Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Incusil® ABA® metal powder atomized on IMS analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Incusil® ABA® powder atomized with our ATO Induction Melting Sysytem ultrasonic metal atomizer.Access the Incusil Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Bronze metal powder atomized on IMS analysis

MATERIAL REPORT DOWNLOAD PDF

This material report is prepared to share with you ATO Technology powders quality and provide detailed analysis of Bronze powder atomized with our ATO Induction Melting Sysytem ultrasonic metal atomizer.Access the Incusil Material Analysis to comprehend why powders manufactured with ATO Technology represent the forefront of materials for Additive Manufacturing. Advance your manufacturing capabilities by utilizing materials that redefine industry benchmarks for quality and performance.

Niobium metal powder atomized from rods on ATO Lab Plus analysis

MATERIAL REPORT DOWNLOAD PDF

This material report presents a detailed analysis of high-quality niobium metal powder atomized from rod feedstock using the ATO Lab Plus ultrasonic metal atomizer and Single Rod Feeding System (SRFS). The powder was produced under inert gas conditions using ATO’s standard frequency module, optimized for high-melting-point materials.Review particle morphology to understand how ATO ultrasonic metal atomization technology sets a new standard for metal powder solutions tailored to reactive and high-temperature alloys.

Niobium metal powder atomized from wire on ATO Lab Plus analysis

MATERIAL REPORT DOWNLOAD PDF

This report delivers comprehensive material data for niobium metal powder atomized from high-purity wire using the ATO Lab Plus ultrasonic metal atomizer. The process highlights the system’s precision in converting niobium wire into uniform, spherical powder—ideal for advanced Additive Manufacturing and high entropy alloy development.Review particle morphology to understand how ATO ultrasonic metal atomization technology sets a new standard for metal powder solutions tailored to reactive and high-temperature alloys.

Titanium fine metal powder atomized with ULTRA FREQUENCY SYSTEM module on ATO Lab Plus

MATERIAL REPORT DOWNLOAD PDF

This report delivers comprehensive material data for titanium metal powder atomized from wire using the ATO Lab Plus ultrasonic metal atomizer and ULTRA FREQUENCY SYSTEM. The process highlights the system’s precision in converting Ti wire into uniform, spherical powder—ideal for advanced Additive Manufacturing and beyond.Review particle morphology to understand how ATO ultrasonic metal atomization technology sets a new standard for metal powder solutions tailored to reactive and high-temperature alloys.